VAMS Mechatronica

Predictive Maintenance

Reduce downtime, optimise asset life, and improve operational efficiency using AI-driven failure prediction and real-time machine health monitoring.

Modern Predictive Maintenance for Smart Factories

Our predictive maintenance platform empowers industrial operations with advanced analytics, machine learning, and real-time diagnostics. It continuously observes machine behaviour, identifies early signs of failures, and provides actionable recommendations—before breakdowns occur.

Key Capabilities

AI-Based Failure Prediction

Predict breakdowns before they happen using machine learning models built on historical and live sensor data.

Real-time Vibration & Energy Monitoring

Track vibration, current, voltage, power factor and harmonics to detect anomalies.

IoT Sensor Integration

Seamlessly connects with industrial IoT sensors, PLCs, SCADA, OPC-UA and Modbus systems.

Maintenance Recommendations

Smart suggestions for part replacement, lubrication, calibration, and service intervals.

Centralised Asset Health Dashboard

One consolidated dashboard for machine conditions, alerts, and long-term trends.

Smart Alerts

Receive SMS, WhatsApp, email, and dashboard alerts for critical machine issues.

Business Benefits

  • Reduce unplanned machine downtime by up to 40%
  • Increase asset lifetime using precise maintenance scheduling
  • Optimise spare parts planning and reduce inventory waste
  • Improve OEE, productivity, and workforce efficiency
  • Decrease production loss, breakdown cost, and rework

How Predictive Maintenance Works

1

Sensing

Vibration, temperature, energy and other sensor data is captured continuously.

2

Data Processing

Data is streamed to the cloud/local server and cleaned for analysis.

3

Anomaly Detection

ML models detect unusual equipment behaviour early.

4

Prediction

System forecasts the probability of failure and component-level issues.

5

Recommendation

Actionable suggestions are provided to maintenance teams.

Transform Your Factory with Predictive Maintenance

Talk to our experts and enable intelligent automation in your plant.

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