Predictive Maintenance

Move from reactive maintenance to predictive intelligence.

Predictive Maintenance turns machine data into a health score, anomaly detection, failure predictions and maintenance recommendations, and feeds the outcome of each maintenance action back into the next prediction.

The question it answers: What is happening with my machine, what will happen next, and what should I do?

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How it works

Asset health

A health score and condition (healthy, warning, at risk, critical) per asset, with plant and line roll-ups.

Anomaly detection

Abnormal behaviour is detected and recorded with the evidence behind it.

Failure predictions

Predicted failure mode, probability and time window for each at-risk asset.

Remaining useful life

Remaining-life estimates, with a confidence interval.

Risk matrix

A fleet-wide view of assets by probability of failure and asset criticality.

Recommendations to work orders

Recommendations become maintenance work orders that people can carry out and track.

Closed loop

Health before and after an action, and the outcome of each prediction, are kept to improve later predictions.

Matures with your data

A machine with no history still gets rule-based predictions; as history builds up, statistical and machine-learning models take over.

Predictive Maintenance in ProMonitor

Screens from a ProMonitor demonstration environment that uses simulated machine data. Select a screen to enlarge it.

ProMonitor Predictive Maintenance overview dashboard — **Predictive Maintenance overview** Fleet condition, predicted failures, alerts and highest-risk assets.

ProMonitor asset health view — **Asset health** Health score and condition for each asset.

ProMonitor risk matrix — **Risk matrix** Assets positioned by probability of failure and criticality.

What you get

Plan maintenance earlier

Assets at risk are visible before they fail, so work can be scheduled instead of forced.

Actions you can follow up

Recommendations, work orders and their results are connected in one place.

Explained, not opaque

Predictions carry explanations so maintenance teams can judge them.

Ready to Connect Your Factory?

Talk to our team about machine connectivity, Industry 4.0 implementation and ProMonitor.

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