The client operates a large-scale textile manufacturing unit with multiple weaving looms running continuously across shifts. Consistent machine performance and fabric quality are critical to meet delivery commitments and quality standards.
An IoT-based loom monitoring system was deployed to collect real-time operational data, detect anomalies, and provide actionable insights to production and maintenance teams.
Continuous tracking of spindle speed, loom runtime, stoppages, and operating status across all machines.
Instant alerts generated on yarn breaks to enable rapid operator intervention and minimize fabric defects.
Real-time production counts, efficiency metrics, and shift-wise performance visibility.
Reduction in Machine Breakdowns
Increase in Production Output
Reduction in Quality Defects
The IoT-based loom monitoring solution enabled the textile manufacturer to gain real-time visibility into loom operations, significantly reduce breakdowns, and improve both productivity and fabric quality. The system supports continuous improvement and scalable expansion across additional looms and plants.