Energy metering network
Energy meters at feeder, line and machine level capture granular data.
FMCG
Smart Energy Monitoring for Process Plant
Real-time energy visibility for an FMCG process plant, to optimize consumption and avoid outages.
17%Reduction in energy consumption
0Unplanned power outages
150+Sensors and energy meters deployed
Overview
Client Overview
The plant runs multiple production lines continuously. Energy is a significant part of operating cost, so efficiency and reliability are critical.
The challenge
Operational challenges
- No real-time visibility of energy use across production lines
- Undetected load imbalances and peak demand spikes
- High energy cost from inefficient consumption
- Risk of unplanned outages affecting production
- No centralized energy monitoring or analytics
Solution
What was implemented
A smart energy monitoring solution was deployed across multiple production lines to measure, analyze and optimize energy consumption in real time.
Real-time analytics
Voltage, current, power factor, demand and load patterns across all lines.
Alerts and protection
Alerts for overloads, phase imbalance and abnormal consumption trends.
Visibility
Dashboards and views
- Line-wise and machine-wise energy consumption
- Peak demand and load profile
- Energy cost by shift and process
- Power quality: voltage, power factor, harmonics
Results
Benefits
- Lower energy bills through better load distribution
- Improved power reliability across production lines
- Early detection of inefficiencies and abnormal consumption
Conclusion
The solution gave the plant full visibility of its energy consumption and supports continuous improvement in energy management.
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